ST-6030

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11. Use And Maintenance Manual 11 3 、 sealing system

13. Use And Maintenance Manual 13 4 、 Film release drawing Upper film holder L ower film holder

7. Use And Maintenance Manual 7 TWO TWO TWO TWO ﹑ Machine Machine Machine Machine dimension dimension dimension dimension and and and and crate crate crate crate dimension dimension dimension dimension 1 、 Machine dimension 2 、 crate size

16. Use And Maintenance Manual 16 6 、 Air system 第 页 共 页 名称 图号 批准 审校 设计 气动原理图 推料 封切压料 封切 散热

1. Use And Maintenance Manual 1 Semi-auto Semi-auto Semi-auto Semi-auto Sleeve Sleeve Sleeve Sleeve Sealing Sealing Sealing Sealing Packager Packager Packager Packager Use Use Use Use and and and and Maintenance Maintenance Maintenance Maintenance Manual Manual Manual Manual S S S S T T T T - - - - 6030 6030 6030 6030 ※ Please read this manual carefully before operation ※ Sorry for changing technical without else notice

24. Use And Maintenance Manual 24 ELEVEN ELEVEN ELEVEN ELEVEN ﹑ Packing Packing Packing Packing list list list list Item Name Qty 1 Machine 1set 2 Teflon tape 1pcs 3 Tool box 1pcs 4 Manual 1pcs 5 Monkey wrench 1pcs 6 Allen key 1set 7 “ 十 ” screwdriver 1pcs

22. Use And Maintenance Manual 22 2 、 ST-6030 3PH/220VAC circuit 第 页 共 页 名称 图号 批准 审校 设计 相 上送膜电机 下送膜电机 加热 散热风扇 主回路电路图 第 页 共 页 名称 图号 批准 审校 设计 封刀下 封刀上 送膜微动上 温控器 送膜微动下 封切 推料 推料前 推料后 压料阀 控制回路电路图

6. Use And Maintenance Manual 6 Sealing temperature is controlled by OMRON digital temperature controller , and sealing time is controlled by OMRON time relay ensures high precision. The pushing speed, sealing speed, temperature and sealing time is adjustable, it is an advanced, new type packager.

21. Use And Maintenance Manual 21 NINE NINE NINE NINE ﹑ Machine Machine Machine Machine circuit circuit circuit circuit diagram diagram diagram diagram 1 、 ST-6030 3PH/380VAC circuit 第 页 共 页 名称 图号 批准 审校 设计 相 主回路 上送膜电机 下送膜电机 加热 风扇 第 页 共 页 名称 图号 批准 审校 设计 封刀下 封刀上 送膜微动上 温控器 送膜微动下 封切 推料 推料前 推料后 压料阀 控制回路电路图 带灯锁) 电源指示灯

9. Use And Maintenance Manual 9 FOUR FOUR FOUR FOUR ﹑ machine machine machine machine parts parts parts parts illuminate illuminate illuminate illuminate drawing drawing drawing drawing 1 、 general drawing Item No. Name Qty 1 Upright post-assembly body 1 2 Sealing panel 1 3 Sealing system 1 4 Upper film holder-assembly body 1 5 Contribution box 1 6 Lower film holder-assembly body 1

17. Use And Maintenance Manual 17 FIVE FIVE FIVE FIVE ﹑ Parameters Parameters Parameters Parameters Model ST-6030 Power supply 3ph 380V 50/60Hz 3ph 220V 50/60Hz Max packing size L600*W300*H300 Sealing time 0.5-1.5 sec. Power 1.5KW Rated air pressure 6 — 7kg/cm 2 Film used PE:0.04-0.12mm PVC:0.02-0.06mm Machine dimension L1000*W900*H2000 Packing speed 8-12PCS/min Sealing temperature 0-250 °C Film width MAX: 700mm Net weight 250KG

2. Use And Maintenance Manual 2 Please Please Please Please notice notice notice notice as as as as below below below below sign sign sign sign when when when when use use use use this this this this machine machine machine machine Note: 2 voltaes are available for this machine,please connect the power supply as on faceplate. POWER SUPPLY 380V/50-60Hz 3Ph.N ! CAUTION ! HOT ! Warning! An Electric Shock 220V/50-60Hz 3Ph.N POWER SUPPLY Cuttable Danger! Caution ! Grounding 3PH 220 V 50/60Hz HOT Conveyor Direction Non professional maintain doesn"t open the door It"s dangerous tomake your hands hurt or cut 3PH 380 V 50/60Hz LUBRICATION CHAINS WEEKLY ! NOTE ! Lubrication chains weekly It must be connected with the ground

8. Use And Maintenance Manual 8 THREE THREE THREE THREE ﹑ Machine Machine Machine Machine panel panel panel panel each each each each button button button button name name name name and and and and function function function function 1 ﹑ Power switch : switch on/off power ; 2 ﹑ heating switch : switch on/off sealing wire heating ; 3 ﹑ temperature : temperature controller 4 ﹑ man/auto : manual/automatic options ; 5 ﹑ emergency stop : stop machine running in case emergency happens ; 6 ﹑ sealing time : adjust sealing time ;

3. Use And Maintenance Manual 3 Contents Contents Contents Contents ONE 、 Foreword ·············································································· ·············································································· ·············································································· ·············································································· 1 TWO 、 Machine dimension and packing crate dimension ········· ····· ····· ····· ····· 4 THTEE 、 Machine panel, button name and function ················ ······ ······ ······ ······ 5 FOUR 、 Instruction of machine accessory ································· ····· ····· ····· ····· 6 FIVE 、 Machine technology parameter ······································ ··· ··· ··· ··· 1 4 SIX 、 Machine installation ··························································· · · · · 1 5 SEVEN 、 Operation Method ······················································· ·· ·· ·· ·· 1 6 EIGHT 、 Machine Maintenance ················································· ··· ··· ··· ··· 17 NINE 、 Machine circuit diagram ················································· ·· ·· ·· ·· 18 TEN 、 Trouble hooting ································································· · · · · 2 0 ELEVEN 、 Packing List ······························································· · · · · 2 1

20. Use And Maintenance Manual 20 EIGHT EIGHT EIGHT EIGHT ﹑ Machine Machine Machine Machine maintenance maintenance maintenance maintenance A ) Clean the machine every time after finishing work, especially work plate ; B ) Clean the cutter regularly. Note: clean if with some dry cotton and release agent; DON ’ T use the metal and other hard material to clean it. ; C ) To lubricate the moving parts frequently (e.g. chains & bearing etc) ; D ) Operate it properly to protect the cutter, Teflon tape and silicon gel, should exchange the sealing wire and Teflon tape if damaged ; E ) Must switch off the power before repairing machine by a professional technician.

18. Use And Maintenance Manual 18 SIX SIX SIX SIX ﹑ Machine Machine Machine Machine installation installation installation installation Please install the machine according to the following steps : A ) Unpack the crate and remove the wooden board ; B ) Move the machine out and put it on the flat floor ; C ) Install the air-cylinder by the tools in the toolbox ; D ) Fix the air valve on the side of the machine ; E ) Connect the air source, turn on the slide switch of air valve, and set air pressure at 6 — 7kg/cm 2 ; F ) Connect the power according to the required power supply, note: must be grounded. SKETCH MAP OF LILM F ilm fitting sketch

10. Use And Maintenance Manual 10 2 、 Contribution box Item Code Name Qty 1 K01 Sealing pressing time relay 220VAC 1 2 K02 Sealing time relay220VAC 1 3 K03 Pushing time relay 220VAC 1 4 K04 Sealing time relay 220VAC 1 5 K05 Pushing self-protection time relay 220VAC 1 6 K06 sealing self-protection time relay 220VAC 1 7 KM1 Upper film motor contactor 0910AC220V 1 8 KM2 Lower film motor contactor 0910AC220V 1 9 KM3 Heater contactor 0910AC220V 1 10 X1 Wire connecting terminal row 1 11 QF1 Control loop breaker C32N1P2A 1 12 QF2 Upper & lower film motor breaker C32N3P6A 1 13 QF3 Heater breaker C32N1P6A 1 14 X2 P ower wire connecting terminal row TB2506 1

23. Use And Maintenance Manual 23 TEN TEN TEN TEN ﹑ Trouble Trouble Trouble Trouble shooting shooting shooting shooting Trouble Cause Solution Film release motor doesn ’ t work Pressed emergency switch Switch off emergency switch Contactor broken Exchange a new contactor Motor broken Exchange a new motor microswitch isn ’ t at right position Adjust its position Sealing air-cylinder doesn ’ t work Air pressure isn ’ t enough Increase the air pressure Push electromagnetic valve broken Exchange a new one Sealing cutter isn ’ t at above position Adjust sealing cutter ’ s upper sensor Sealing air-cylinder doesn ’ t work Rear pushing sensor not at right position Adjust sensor ’ s position Sealing electromagnetic valve broken Exchange a new one Can ’ t cut off film Sealing wire is not even Adjust sealer ’ s fixing screw Temperature is not enough Increase sealing temperature Bad sealing effect Surface of sealer & cutter damaged Exchange a new sealing wire There are wastes on the sealer & cutter Clean it with dry cotton cloth

12. Use And Maintenance Manual 12 Item No. Name Qty 7 Sealing air-cylinder base 1 26 Sealing cutter guide base 2 27 Silicon gel groove installation beam 2 33 Sealing cutter guide rail 2 34 Sealing cutter slide cover 2 35 Sealing cutter installation beam 1 36 Sealing air-cylinder connector 1 37 Sealing element 1 38 Sealing cutter baffle 1 39 Sealing cutter balancer I 2 40 Sealing cutter balancer II 2 41 Sealing cutter balancer III 2 42 Sealing cutter 1 43 spring 2 44 GB-FASTENER-NUT-SNC1 M10-N 6 45 Silicon gel groove installation beam 1 46 Silicon gel groove 1 47 Silicon gel balancer 8 48 Silicon gel 1 50 GB-FASTENER-WASHER-SMWC 12 28 51 Teflon tape 1 52 Sealing cutter wiring protection rack 1 56 IC63B350 air cylinder seat-stroke 350 1 57 IC63B350 air cylinder-stroke 1 75 GB-FASTENER-BOLT-HHBFTC M12X35-N 4 77 GB-CROSS-SCREWS-TYPE1 M4X10-10 H TYPE-N 2 78 GB-FASTENER-BOLT-HHBFTC M8X16-N 4 79 GB-FASTENER-BOLT-HHBFTC M12X35-N 4 83 bolt-M10X30 2 84 GB-FASTENER-NUT-SNAB1 M8X16-N 14 85 bolt-M8X30 8 86 GB-FASTENER-WASHER SW 8 12 88 bolt-M8X25 4

15. Use And Maintenance Manual 15 5 、 Pushing system NO. Name Qty NO. Name Qty 1 Rear fitting seat of pushing air-cylinder 1 14 Rear cover board of work table 1 2 Hex screw M5 4 15 Pushing limiting pole 2 3 Fixing seat of AL guide rail 4 16 Guide pole of pushing air cylinder 2 4 “ + ” screw M4 32 17 Pushing junction panel 2 1 5 Sealing panel 1 18 IC50B350 air cylinder 1 6 Al guide rail 2 19 Slide block of pushing air cylinder guide pole 2 7 Baffle adjusting screw 4 20 Pushing junction panel 3 1 8 Silicon gel strip 1 21 Silicon gel groove adjusting pole 7 9 Push panel 1 22 Silicon gel groove fitting beam 1 10 Front cover board of work table 2 23 Handle fitting seat 2 11 H andle and handle cover 3 24 S ealing panel fitting beam 1 12 P ushing junction panel 2 25 S ilicon gel groove 1 13 F ixing seat of pushing limiting pole 2

4. Use And Maintenance Manual 4 ONE ONE ONE ONE ﹑ Foreword Foreword Foreword Foreword 1 ﹑ how to use this manual A ) please read this manual carefully before use the machine B ) please keep it with the machine C ) keep it along with the machine if resell or lend the machine to others D ) do not damage this manual E ) please do not delete or modify this manual without permission F ) we reserve rights to improve the machine and modify the manual as well G ) if necessary, please adjust the related parameters according to related instruction in this manual ; H ) P lease kindly contact us if you have any advice about our machine and this manual. 2 ﹑ remarks on general safety A ) must use breaker and electrical wire with the same capacitance as the machine. I t will cause circuit or parts broken if use breaker or electrical wire with smaller capacitance ; B ) avoid liquid from leaking when packing such goods or it may cause machine damaged or operator electric shocked ; C ) don ’ t use the machine under moist circumstances, and avoid it from heavy steam ; D ) don ’ t use or put the machine under dusty circumstances ; E ) don ’ t put your hands on sealing space ;

5. Use And Maintenance Manual 5 F ) don ’ t put metal or other hard materials on sealing space, or it will cause cutter damaged ; G ) set sealing time according to material and thickness of the film, general it is 0.5-1.5 sec, the shorter or longer sealing time may cause had film sealing or Teflon tape damaged ; H ) the machine requires 6-7kg/cm2 compressed air for normal running ; I ) should maintain the machine regularly and keep some wearing parts in stock, e.g., sealing wire, Teflon tape and silicon gel etc. ; J ) cut off the power before exchange parts, and do it according to right process ; 3 ﹑ profile Thank you very much for purchasing our products. Your correct decision has enabled you to have a safe, practicable, inexpensive and high-efficiency fully automatic sleeve sealing packager 。 This machine is suitable for sleeve packing the big and heavy cartons or the products with a tray, such as beverage, foodstuff, wood, steel, ceramics, and home appliance etc. Complying with a (PE) shrink tunnel, results in fine appearance after packaging, and suitable for long distance transportation. The machine has following advantages: compact structure, low electricity consumption, high sensitivity and simple operation etc. This machine consists of three main parts: body, electrical system, and air system. Its whole work process is controlled by MITSUBISHI PLC, ensures high reliability.

19. Use And Maintenance Manual 19 SEVEN SEVEN SEVEN SEVEN ﹑ Machine Machine Machine Machine operation operation operation operation method method method method 1 ﹑ Connect with air source, and turn on the slide switch of air valve, the pushing board and cutter will turn back at this moment; check the barometer to see the air pressure can meet the requirement or not ( 6 — 7kg/cm 2 ) ; 2 ﹑ Switch on the power, and power indicator light is on ; 3 ﹑ Hold up the control pole and film release motors run this moment, check the turning direction of two motor, if two motors run at wrong direction, should check the connection of electrical wires of main power; if one motor run at wrong direction, should check the connection of electrical wires of related motor ; 4 ﹑ set the shrink film according to “ film fitting sketch ” ; 5 ﹑ Air-cylinder pushing length is adjustable according to the packages ; 6 ﹑ Sealing time and temperature is adjustable according to the thickness of film material, for PE film, we set the temperature at 150-170 °C ; 7 ﹑ Pull the upper and lower films together, lap over the two, and exceed the sealing pedestal, then press the sealer button to seal and cut the film. 8 ﹑ Finish sealing: if part of the sealing is melted shows that the temperature is higher; In reverse, the film cannot be cut off shows that the temperature is lower. 9 ﹑ Adjust the film looser or tighter: please look over the inching switch place, when switch adjustment cover is far from the inching switch shows that the film is tight, in reverse, the two are close shows that the film is loose. 10 ﹑ In case the emergency occurs, press the red emergency button to stop running, turn right the button to switch on it after restore the machine. 11 ﹑ after finishing work, switch off power and heater, finally cut off the air source.

14. Use And Maintenance Manual 14 Item Name QTY Item Name Qty 1 Right panel of upper film holder 1 1 Assembling and welding of upper film holder 1 2 Film guide roller 3 bearing 608Z 2 2 Control panel 2 3 Upper film protective pole base 2 3 Spindle of film holding shaft 1 4 Upper film protective pole 1 4 Hex bolt M8 4 5 Screw of upper film protective pole 2 5 Hex screw M12 4 6 Left panel of upper film holder 1 6 Motor fix board 1 7 Hex screw M8 GB 4 7 TBH film release motor 1 8 Hex bolt M8 4 8 Hex bolt M12 6 9 Motor installation board 1 9 FL205 UC205 bearing base 2 10 Hex bolt M12 4 10 Clamp ring of drive wheel 2 11 Clamp ring of drive wheel 2 11 Film rotating shaft fitting seat 2 12 TBH film release motor 1 12 Bearing 6205C 2 13 Hex bolt M12 6 13 “ + ” bolt M6 10 14 FL205 UC205 bearing base 2 14 Driven shaft spindle of film holder 1 15 Film rotating shaft fitting seat 2 15 M6 hex bolt & screw 4 16 “ + ” screw M6 10 16 Foot screw scaleboard 2 17 Film rotating shaft 1 17 M20 foot screw 2 18 Hammer for film holder 2 18 Foot wheel(without brake) 2 19 Front cross member of upper film holder 1 19 Hammer for film holder 2 20 Film holder joint pole 2 20 Film holder rotating shaft 1 21 Film guide roller of film holder 1 21 Film holder driven shaft sleeve 1 22 Switch of film release motor 1 22 Film guide roller of film holder 1 23 Switch fitting seat of film release motor 1 23 Film holder joint pole 2 24 Film fitting sketch 1 24 Hex screw M8 4 25 Limiting pole of film holder 2 25 Film fixing ring 2 26 Driven shaft spindle of film holder 1 26 Drive shaft sleeve of film holder 1 27 Driven shaft sleeve of film holder 1 28 Drive shaft sleeve of film holder 1 29 Film fixing ring 2 30 Bearing 6205Z 2 31 Drive shaft spindle of film holder 1

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